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Russ: You must have a lot of time on your hands. I don't want to throw cold water on your plans but lets think about what you are getting into. If the boat is 1960's vintage it probably has 5-? coats of paint on DF plywood- that checks when exposed to the weather. Those checks will be full of paint. It will almost be impossible to get the paint out of all the checks. Even if you get the flat surfaces clear of paint I think you will see "colored lines " on the hull.. If you get the job done to your satisfaction and epoxy coat the outside of the boat you still have to protect the epoxy because ultraviolet light from the sun breaks down epoxy and it gets a "cloudy or milky" look to it. The epoxy can be protected with varnish (atleast 2 or more coats) or paint.- So we are back where we started. The inside will be even more work getting the paint out of all the nooks and crannies around the frames.
I find the bestway to get paint off is with a heatgun and DULL paint scraper- not a putty knife. This allso works on epoxy. Work in a well ventilated area- this old boat probably has lead paint and the fumes might not be good for you. After doing all you can with the heat gun finish off with a paint stripper-citrus stripper is good- and a brass brush.(the kind you use to clean the barbie gril;l
If it were me I would refinish with paint but thats on mans idea.
Good Luck
I second that. You might be able to build a new woodie in the time it takes to remove the paint on the old one.
But if you've got the time it is possible. Get a good respirator.
Congrats on your Mackenzie!
Russ: The additional geneology on the boat helps. The previous owner did most of the grunt work but if you insist on a " bright " finish(varnished) have at it. I will get some heat on this from the forum, but around here (Maine coast) when we see a small boat that is homemade and fully varnished its usually the first boat the guy built. Varnish is nice but a real PITA to keep looking good. A little varnish trim is all I want to keep up on my Peapod. Everything else is painted. This boat sits on its mooring from mid May to mid Sept in salt water. It has no epoxy sealer coat over Merrantti ply. After 4 years(summers) I will give the topsides a refresher coat of Kirby's this spring. A year from now the inside will get a coat.
I think oiling the inside is fine-AJ and the pro's usually do this, but if it was mine I would sand down the paint to make sure there were no loose chips etc . If it is oil base on it now Kirby's, Interlux,Pettit should be compatable- Some guys use waterbased latex house paint. I don't use primer- thin the first coat quite a bit, the next thinned somewhat and the two finish coats of unthinned paint right out of the can. Very light sanding between coats with325 grit gives the surface a little" tooth' to accept the next coat.
Just one man's opinion-Good luck
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