How far apart should I space my screws when attaching the siding and bottom to the frames. It would be nice to space them further apart to save screws, but that being said I feel its not a place that I want to skimp on. Maybe every six inches?
Also do you glue the side pannels to the frame or just use screws? If so how do you keep glue from going everywhere?
Tags:
Ben, I'm no expert. I've only built one boat and that was 15 years ago. However, I'm in the process of taking it apart to replace the bottom, so it's fresh on my mind.
My boat is from a Tatman kit, and I'm pretty sure that I was too insecure in my woodworking skills at the time to have not followed Greg's instructions, precisely.
After having spent today removing a couple hundred screws, I'd guess that they were spaced at about 5" and not as much as 6". That said, you've probably read, elsewhere, that your boat would stay together using 3M 5200, only, and no fasteners.
And after spending the whole day prying the bottom off my boat, I can vouch for that. It's much easier to pry apart the layers of plywood than to separate the bottom-most ply from the chines or frames because of the 5200 holding them together.
After today's experience, I'd say that the primary purpose of the screws is to hold the bottom in place while the 5200 cures. So you may be able to get away with fewer screws, but I defer to the more experienced folks on this forum.
That bond is strong enough, though, to make me wonder if it mightn't be a good idea to remove all the screws after the 5200 has cured and seal the holes to prevent rot. But you go first on that idea and let me know how it works out.
As for gluing the sides, I haven't a clue, and can't remember how I did mine, and don't think I'll have to find out on this repair, but I've read differing opinions on that on this forum. Some do and some don't.
Good luck,
Jack
i always use glue and screws. w/ just screws, they can back out over time, or shift. if you use high quality s.s. screws (like swaneze) they will last. also, i just did my side panels and i glued and screwed them. use glue brushes for even coverage.
disclaimer- like jack, i would defer to those wiser, lots of people w/ more experience on here.
4" on the side members, 5" across the bottom. I use ring nails, no screws. I use sika 291 LOT or 5200 on the bootm frame members to plywood, no glue on the side frame members. It doesn't offer much in my opinion, other than a big ole mess.
You could go 6 inches across the bottom as long as you still bed with 291 or 5200. or buy a pound of ring nails and nail it up. or mix nails and screws.
I agree with Dave Z- silicon bronze ringshank nails are cheaper,faster and just as strong as screws. Avoid 5200- use something like Sika- think it comes in tan/mahogany. 5200 is for a lifetime- see some of the posts on getting it off frames. With screws you have to countersink for the heads- eliminates this step with ring shanks
Good Luck
faster installation, just as strong as screws, don't have to drill a countersink hole in the PW down through several plys to get the head of the screw flush- which makes for a stronger joint, can get nails in 3/4",7/8",1" ,1 1/4. A little fairing compound on the nail head and you will never see it- especially under fiberglass. I paint right over them without FG and most of the time you can't see them.
The downside is you can't back them out like a screw- but then again they won't back out like a screw will at times.
Just one more opinion- Good Luck
You want to use #14 ring shank nails, not #6 or 8! as mentioned.
I buy 1-1/4" for everything, predrill with a bit the size of the shank.
I also clip the tips off of them before driving into CVG fir. Often the nails will pickup a soft grain and take a turn through it, even when pre drilled. clipping tips off minimizes this.
If your going to glass over the entire thing, I'd just consider using hot dipped galv. But I'd still nail it up.
Ben, Regarding sealant or glue on the side ribs, from a previous post, I am remembering that you are wanting watertight decking? If this is true, and you need to cut / fit your decks around each rib, you will need to water proof the space between the rib and the side of the boat at least at the elevation where the deck meets the rib.
This may be 2 to 4 inches worth of glue or sealant on the rib. Depending on if you are doing a full "Canyon" style deck or just a partial compartment (maybe front and back with an open center) will determine if you seal all ribs or just some of them. If you want fully watertight bulkheads everywhere, then you will need to glue or seal all portions of both the side and bottom ribs assuming you are using the ribs as your bulkheads. Have fun, take your time! Cheers, Robb
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