How far apart should I space my screws when attaching the siding and bottom to the frames. It would be nice to space them further apart to save screws, but that being said I feel its not a place that I want to skimp on. Maybe every six inches?
Also do you glue the side pannels to the frame or just use screws? If so how do you keep glue from going everywhere?
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Using 5200 as a fillet can work.
If the wood is raw the 5200 will work into the grain and will never come out. If you are going to paint then it doesn't matter. If you want to finish bright it will discolor the wood where the 5200 was cleaned up and dives deep into the grain. If the wood has a coat of epoxy then the 5200 will clean up with solvent without getting into the grain.
If you are going to use 5200 as fillet then do that last. 5200 is more flexible than almost every other finish. If you apply a more brittle finish over the 5200 then the 5200 will flex with use and the finish will crack.
If you are going to oil the inside then you are not encapsulating so a fillet isn't necessary. If water enters the wood from the joint then it can dry through the oil.
I recommend no fillet. If you want to use a glue on the frames then use a small amount of epoxy or even Tightbond III. 5200 doesn't like oil. You could fillet the joints with 5200 let it dry for a week and then oil the interior over the 5200. That's a lot of work for not much advantage.
The real reason to fillet all those joints is if you are encapsulating.
So what should I do for my compartments? Do I use 5200 as a glue to get a seal where two pieces of the decking touch? Or is oiling a decked boat not recommended? Should I just paint it? I was hoping to oil cause I think it would look really nice.
Used no glue on the sides.
The governing decision is that Ben wants to oil, rather than paint, the interior of his boat. S&G requires tape and fillet on the joints so most S&G boat interiors are not oiled or at least, the interior hull is not oiled.
Stitch and glue is a great technique for building drift boats, especially if they have decks. S&G usually requires 3/8 plywood or at least fiberglass on both sides of the hull material but the biggest difference from a framed boat is that after the build of the hull is complete the S&G boat requires thwarts, bulkheads or other compartments to stiffen the sides. So stitch and glue is a great method for a decked boat. The lack of frames also ads a little room to the compartments.
The framed boat is a rigid structure with the frames in place and can be outfitted with removable parts for large payloads or flexibility of layout without a need for thwarts, bulkheads, or compartments. If seats and decks are removable then the boats can easily be stacked one inside the other. This is still an important feature to some outfitters.
I was only talking about the frames. I forgot you were going to make compartments. I would use epoxy to glue the compartments to the sides and frames and would use fillet instead of 5200 to waterproof the compartment. If you are careful you can keep the fillet bead pretty small. Any stray fillet sands and covers with the oil to a reasonably natural look.
Because you are going to oil, the plywood for the compartments will be unfinished when you glue the compartments and seal the joints. The 5200 will not clean from the grain of the plywood and will be very visible when you add the oil finish. You can test this by putting a dab of 5200 on a scrap of your plywood, then wipe it off with solvent, then oil the board. I bet that the oil will make the left over 5200 very obvious even if it's color is tan.
I might be wrong, but I don't think so. I've made this mistake with 5200 before. If you run the test you will know how it will look with your materials.
So its looking like I may have gotten way too much 5200 and not enough epoxy, oh well live and learn. The reason I decided to do a traditional boat was for a few of the reasons you mentioned Randy. I am hoping I will be sucessful in making a whitewater fishing convertion boat with removable passenger seats and thigh braces. When removed I was thinkning of trying to rig a frame for 50mm rocket boxes (coming from the rafting world where these are used for everything from poop to food and repair kits I think it would be nice to be able to carry them for longer whitewater trips, they would also fill in the space where a passenger would sit and would keep it from totally filling with water). Plus the framed boat just seemed, TO ME to be easier to understand and build for a first timer (for ME personally, not trying to make a statement about what is better).
Looks like Im going to need to learn how to fillet after all. Im sure you all will see a post soon asking something about the subject.
From the photos on your blog it is obvious that you are doing great and the boat is coming together. You can use the 5200. Mask off the areas of the plywood next to the joint where you need to run the fillet bead of 5200. If you are careful and you use a good masking tape then you wont have to deal with the oil over 5200 in the grain issue.
Run a quick test of the 5200 on a scrap and you will know how careful you need to be.
The only real reason I use nails on the side is because they are so pretty.
I screw the bottom down.
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