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I was going to say that I remember some guy posting that you could buy pvc pipe a gauge or two bigger than the galvanized and use that as a roller, but then i looked up the comment and saw that it was you that posted that comment...
Chris,
Just posted this a week or two ago. Take a look. You can't get a roller much lest costly than this.
http://www.woodenboatpeople.com/profiles/blogs/db-trailer-roller
Dorf
I know what you mean about getting the boat done. It seems that the last little bits take the longest.
Here is an idea for a bracket that I was planning on using to mount my roller. It'll be made out of some thicker 2' angle iron. The black dots are where it will both to the trailer, and then the hole for the bolt on the roller assemble to go through. There is no welding needed, just some time with the grinder and cut off wheel.
I plan on bolting it to the rear cross member of the trailer in this orientation.
I am planning on using a flanged bearing like this one with a bolt going through it. The head of the bolt will go through the small end of the baring which will be inserted into the pipe, and through the bracket and a nut applied.
I'lll do up a sketch and post it here for clarity.
Chris,
The pipe I used is 1 1/4 Galvanized Electrical Conduit. It's Schedule 40 which is 1.66" Outside Dia, 1.38 Inside Dia. resulting in .14" wall thickness. It has the same Dimensions of Black Pipe (gas, water, air). It's available @ Home Depot, Lowes, or any Electrical Contractor. It weighs 2.27# per foot. At approx. 60-64" will be more than enough to handle the stress/strain of the Drift Boat.
The bearings @ 1.375 OD are a slip fit into the pipe (1.380 ID) so I added a layer of masking tape (3/8" wide) on the bearings OD to make it a light press fit.
The 5/8 Dia CRS is "Cold Rolled Steel" is a common mild low carbon steel used in tool shops. I purchased it from Peerless Steel Co, a local steel supplier. I bought a full bar (12' lg. as it avoided a cutting charge. It's common and readily available and sold by the Lb.
The washers are Std. SAE Flat Washers in Stainless from Tractor Supply Co. I filed a flat at one end of the rod, drilled a 1/8" dia cross hole there and used a std. cotter pin. Then assembled the whole mess and marked the location of the cotter pin at tehe other end and then drilled it.
I made a similar bracket to Andrews as shown below. I just welded two 1/4 x 2" wide steel pieces to form the angle bracket. The two brackets should be one "Right Hand" and the second a "Left Hand".
Hope this clarifies the sketch.
Dorf
Chris, my trailer came as a flat bed. Like you, I faced monetary challenges and had to compromise. The trailer was originally made for a pram. It had a perimeter frame topped with plywood. I went to Home Depot and bought some $5 a running foot outdoor carpet. Five year guarantee. I just glued the carpet down and replaced the stainless steel screws in their holes. This was after my friend and I sanded the frame. I primed and painted it black. Like Phil I drilled holes and rewired the frame with tubing through holes and shrink tubing and grommets. Soldered connections and trailer lights from the auto parts store.
So far so good, I can't find my pictures of it, they are on one of my other computers. I don't remember the dimensions of the bed but estimate it is 4' x 6'. The only issue I have is my boat shifts from side to side so I need to add some guide strips along the side. I have a couple of pieces of plastic decking material that I can cut to length and place along the sides of the intended path of the boat. I have left over carpet I will attach and then bolt down the plastic as appropriate. The trailer already had a roller. I had to have my neighbor lengthen the winch stand, that cost $20.
If I can't find the pictures I will take some more if you want.
Rick Newman
That's just what I'm going for Dorf. I don't weld so I have to make mine from angle iron.
I think the conduit you were referring to was 1 1/2" not 1 1/4". I dont think they make 1 1/4".
Andrew
Andrew,
The pipe is 1 1/4" Schedule 40. See attached chart with dimensions. You may be referring of the commercial conduit (Home Depot/Lowes elec. Dept.) that is used in homes, etc. That stuff is real thin wall. Schedule 40 is Industrial and used to meet NEMA specs., a heavier wall per the chart I refer to & is found in the plumbing dept.
http://www.engineeringtoolbox.com/ansi-steel-pipes-d_305.html
The angle Iron bracket will work, you just have to cut away the parts you don't need. I made all the pieces from 1/4" x 2" Flat Stock cutting them with a 4 1/2" grinder with a cut off wheel. and another with a 4 1/2" dia grinding wheel.
To keep the boat from sliding side to side, consider bolting a piece of 2 x 4 lumber on edge with long carriage bolts (3/8" dia ) and covering it with a piece of carpet (like Rick) or use the plastic you referred to line the contacting surfaces with the boat.
Dorf
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