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If the black wood is soft and punky it's not providing much value the way it is - I'd dig it out of there and fill the voids with epoxy mixed with wood flour or cabosil.
My advise would be to treat yourself to a new chine cap...
Kirk,
To repair the holes as seen in your pics I'd take a Dremel Tool with a small carbide bit and remove the punkey wood. Take care to feather the edges, kinda like a scarf joint (about 1" in diameter). Then fill these holes with a Wood Epoxy.
I have used this technique in making structural and cosmetic repairs on an original wooden carousel for years and have not had a repair fail in stress positions. It will work on your drift boat. Make the top (outside) surface a little proud and fair as you can with a putty knife. Then sand flush with 100 Grit.
The bottom then will be ready for a coat of clean epoxy prior to glassing.
Here's a reference for Wood Epoxy; http://www.rockler.com/sculpwood-moldable-epoxy-putty
There is also at Home Depot, Woodcraft and other like places a form of Wood Epoxy in a (~1" Dia.) plastic tube. It is a two part epoxy in the form of a roll. The resin on the outside and the hardener inside it. You cut off a lenght of it and knead it until it's mixed and then spread it in the void. I use a lot of this too, I like it for this type of repair.
Let any and all of these materials cure overnight for a cure.
G'Luck,
Dorf
ps: Pls post a picture of the repair,after you've made a few of them.
Kirk,
Another trick in applying the Wood Epoxy to the holes is to place a piece of clear plastic (Zip- Loc Bag material) over the epoxy when trying to flatten it out. This will keep it from sticking to the putty knife and pulling it out of the hole you are trying to stick it in. Leave it there until the epoxy cures.
Also the one inch diameter is a maximum. Taper the sides only partway down, don't make a one inch hole. This will create a larger contact area with "good" wood to provide better adhesion.
Hope this helps,
Dorf
Cool boat!When you where sanding you would have been able to smell what the previous coat was,hopefully it didn't smell like bondo.
Heat up a small batch of epoxy this will make it like water and will fill the small holes you can burp them with a tooth pick.
I vote for New chines ,cause its not my money:)
Look what I found when I stripped the green paint off! I talked with Steve Steele and he said they didn't do any décor like this, so it was probably added by an owner. This also confirms my suspicions that this was a clear finish boat and the green paint was added later. Probably when a nice rock crack was repaired with fiberglass (those pictures will be posted later).
I want to preserve the fly. I am amazed it didn't come off with the heat gun and scraper, although, I did scrape a few little pieces off. I need to get a magnifying glass out to see whether I have epoxy or varnish over the top of it or beneath it. I think I either have to sand around this very carefully then epoxy over the top, or sand it off and get an artistic friend to recreate it.
Any guesses on the pattern? So far, I am leaning towards a blue winged olive wet fly/emerger. Although my brother thinks its a early green drake.
Looks like a Swisher/Richards no-hackle quill wing design fly.
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